How To Making Fiber Cement on Hatschek Machine and Flow On machine

Friday, August 21, 2015

RETENTION AND DRAINAGE MECHANISMS

How to Making the Good Product of Fiber Cement Board ???

Have a 3 ways or tips,

1. Chemicals/Additives program

2. Man Power- Knowledge and SOP

3. Equipment - Knowledge

One of the important think to Making Fiber cement Board , Chemicals/ Additives is i.e

Polyelectrolite

the Function as ;

Coagulation - Coagulation is the reduction of the repellant forces between particles such that they no longer repel one another.

Flocculation - Flocculation is combining or forming a “bridge” between the neutralized particles to produce discrete agglomerates.

Filtration - Filtration is the trapping of the agglomerated particles in the forming sheet.

Why needed Polyelectrolite ???

Many an anionic and cationic material in the system of material processing to making Fiber Cement Board. The sources will come from

- Fibres and Fines

- Residual Unbleaching Pulp ; Dissolved lignin, pitch and hemicellulose

- Additives; Contaminants cycle up in the process making the pulp especially with increased

the closed loop process.

- Filler / Binder : Powder silica, Cement or others

Material of Polyelectrolite - FLOREN 1669, or FLOREN series

More informations ??

Please sent your email to frangkywellyw@gmail.com

frangww@yahoo.com

Tuesday, January 27, 2015

Quality of Fiber Cement !

QUALITY !!?

How to achive the better or good products of Fiber Cement Board and Roofing ?
All of Manufactures want to achives the good results at the end of their processes,
The Formula are
M O C + S

M is Mechanical , Machine type of Fiber Cement Board and Roofing .
     Choising the right machine of Production Line both of Fiber Cement Board or Roofing
     Make all think of your machine and supporting in good conditions, works well .
     Maintenace in tight scheduling and countinuing
     etc
O is Operational of the machine,
     Parameters of the Machine i.e
     Hydroulic Pressure
     Vaccum
    Power Kwh or Ampers
    Temperatures
     Speed etc
C is Composition of Material , Chemicals or additives
    Incorrect raw material composition
    Incorrect Chemicals or Additives dosage
    Incorrect Reaction Condition
    Improper Point of addition of Chemicals or Additives
    Poor of Composition or Chemicals / Additives programs etc.
S is Skill
   Skill how to make or processing the green sheet
   How to create and development the products, etc

Monday, November 24, 2014

Fiber Cement Production Line - Pulper and Stacker System

Pulper System - Stock Preparation System of Fiber Cement Board

To produce 8-10 Millions M2/ year

Stacker for Double Width Forming Drum

More formation please Email to frangww@yahoo.com or frangkywellyw@gmail.com

Production Line of Fiber Cement Board

Autoclave Systems

Drying System - Conditioning and moisture contain

Dry Edge Cutting Machine and Conveying System

Fiber Cement Board Production Line

One type of Fiber Cement Board Machine was a Flow on Type Process.

Production Capacity 8 Millions M2/Year

Due to efficiency and running abilities of processing .The Flow On Machine was coming within Double width of Forming Drum Size.